PRIME TIME AVENGER 27DBS - Awning Fabric Replacement

PRIME TIME AVENGER 27DBS – Awning Fabric Replacement

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Complete repair guide for the PRIME TIME AVENGER 27DBS – Awning Fabric Replacement.

Parts & Tools You’ll Need

Step 1: Diagnose Awning Condition and Gather Tools

Begin by fully extending your Prime Time Avenger 27DBS awning and inspect the fabric for tears, UV damage, mold, or separation from the roller tube. Check both the pull strap and end caps for wear or damage that may need replacement alongside the fabric. Gather your tools including a ladder, cordless drill, adjustable wrench set, and the Awning Spring Tension Winding Tool, then work in dry conditions away from strong winds. Take photographs of the current setup before disassembly to reference during reinstallation. Verify your replacement fabric matches the 14-16ft specification for your model’s specific awning arm length.

Step 2: Retract Awning and Secure with Travel Lock Clips

Fully retract the awning by turning the manual crank or engaging the motorized retract button until the fabric is completely wound around the roller tube. Once fully retracted, install the Awning Travel Lock Clips on both sides of the roller tube to prevent accidental extension during removal. These clips are essential safety devices that keep the spring-loaded roller tube secured while you work. Double-check that the clips are firmly seated and latched before proceeding to removal steps. Do not skip this step, as a released spring-loaded roller tube can cause serious injury.

Step 3: Remove Roller Tube and Disconnect Support Arms

Locate the end brackets on both sides of your awning where the roller tube connects to the RV frame and support arms. Using your adjustable wrench, remove the bolts (typically 1/2-inch) securing the roller tube to these brackets, working slowly to control the tube’s weight. Have an assistant support the roller tube as you remove fasteners, or use a small jack to hold weight while disconnecting. Once the tube is free, gently lower it to a flat work surface and set aside the end caps and end plugs for inspection or replacement. Document bolt locations and torque specifications (typically 25-30 ft-lbs for awning mounting bolts) for reinstallation.

Step 4: Unwind Old Fabric and Clean Roller Tube

With the roller tube secured on your work surface, use the Awning Spring Tension Winding Tool to carefully unwind the old fabric from the tube by turning the socket wrench counterclockwise. Take your time as the internal spring maintains significant tension; if you feel excessive resistance, stop and reassess to avoid tool slippage. Once the old fabric is completely unwound, use a wire brush and clean cloth to remove any debris, adhesive residue, or mold from the roller tube surface. Inspect the internal roller tube and spring mechanism for corrosion or damage; apply a light coat of silicone-based lubricant if the tube shows signs of rust. Check that Roller Tube End Plugs are intact and replace if they show cracks or separation.

Step 5: Install New Awning Fabric Spline and Begin Winding

Position your new Carefree 14-16ft or Dometic acrylic Replacement Awning Fabric alongside the roller tube, ensuring the fabric edge is perfectly straight and aligned with the tube end. Press the Awning Fabric Spline Bead + Rail firmly into the receiving slot on the roller tube, starting at one end and working methodically across the full length. The spline should seat with no gaps, wrinkles, or twists in the fabric; smooth out any imperfections as you progress. Once the spline is fully installed across the entire width, begin winding the fabric tightly and evenly onto the roller tube using the tension tool. Maintain consistent tension throughout the winding process; the fabric should wrap with no slack or bunching.

Step 6: Reinstall Roller Tube and Reconnect Support Arms

With the fabric fully wound and secure, carefully lift the roller tube with your assistant’s help and position it back into the mounting brackets on your RV frame. Align the end caps and end plugs with the bracket holes, then insert and hand-tighten all mounting bolts before using your wrench to torque them to specification (25-30 ft-lbs). Work in a cross-pattern to ensure even bracket pressure and prevent binding. Once bolts are fully tightened, verify that the roller tube rotates freely by gently turning the manual crank without resistance. Check that all fasteners remain tight and there are no gaps between the tube and brackets.

Step 7: Test Extension and Apply Protective Treatment

Carefully remove the Awning Travel Lock Clips from both sides of the roller tube and test the full extension by slowly turning the crank or engaging the motorized extend button. The fabric should extend smoothly without jerking, wrinkles, or binding; if you encounter resistance, retract immediately and identify the cause before proceeding. Fully extend and retract the awning 3-4 times to verify smooth operation and proper fabric alignment on the roller tube. Once operation is confirmed, apply the Awning Fabric Protector + Cleaner according to product instructions to enhance UV resistance and water repellency on the new fabric. Allow the protective coating to cure for the recommended time before using the awning in wet conditions.